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In an era where manufacturing industries face rising labor costs and workforce shortages, automation has become a crucial solution. A leading automotive parts manufacturer in Daejeon, South Korea, has demonstrated how implementing AGV systems can tangibly transform production efficiency.
🔥🔥 Pre-Implementation Challenges
- Limited production efficiency with traditional transport systems
- Material handling safety risks
- High operational costs
- Workplace accident rate of 0.41%
👉👉Solution : Tailored AGV Implementatio
ystem Installation
- Fleet size: 5 AGVs
- Implementation period: 1.5 years
- Operation schedule: 24/7
- Integration: MES system via ANT server API
Key Features
1. Intelligent Navigation System
- Natural navigation without additional infrastructure
- High-precision digital mapping
- Automatic route optimization
2. Fleet Management
- Multi-AGV coordination
- Automatic task sequencing
- Intelligent collision avoidance
✔️ ✔️Measurable Results
❣️ Operational Efficiency
- Production volume increased from 287 to 375 boxes/day (31% improvement)
- Defect rate reduced from 0.000002% to 0.000001%
- Job completion rate improved from 98.4% to 99.5%
- Accident rate reduced to 0%
❣️ Financial Returns
- 50% reduction in operational costs
- Positive ROI achievement
- 67% workforce reallocation to other business units
❣️ Sustainable Development
1. System Enhancement
- Scalability capabilities
- Continuous system upgrades
- New employee skill development
2. Operational Standards
- New standard establishment
- Process improvements
- Enhanced safety protocols
❣️ Technical Specifications
1. Navigation System
- Accuracy: ±1 cm
- Speed: Up to 2 meters/second
- Operating temperature: -10°C to 45°C
- Battery life: 12-14 hours
2. Safety Systems
- 60° safety scanning
- Emergency stop system
- Dynamic obstacle avoidance
- Safety certifications: CE, UL
The implementation of AGV systems in automotive manufacturing not only enhances production efficiency but also catalyzes organizational transformation towards Industry 4.0. This success demonstrates how integrating advanced technology with intelligent management can create sustainable change in manufacturing.
📞 For more information, please contact Planet T and S our team of expert engineers is ready to provide free consultations!
Call : 02-720-3288
Line Official : @PLANETTANDS
Email : info@planet.co.th
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Line Official : @PLANETTANDS
Email : info@planet.co.th
FB : www.facebook.com/planettands
IG : www.instagram.com/planettands
TikTok : www.tiktok.com/@planettands